An economical X-ray coating thickness measurement and material analysis system designed for the Inspection of electronic components, PCB’s and other precision metal finishing applications

The ComPact Eco is an excellent choice when coating thickness measurement and material analysis applications demand high precision and versatility

Single, binary and ternary coating thickness applications are measured precisely and non-destructively. Coating thickness and alloy composition can be analysed simultaneously. The ComPact 5 can also determine primary metals concentration in plating bath solutions & perform substrate sorting of pre-plated stock.

The compact chamber, together with an optimised X-ray beam geometry allows the use of very small collimators. A position collimator fixed in conjunction with programmable X-ray tube power provides versatility to adapt the system to almost any application.

The manual z-stage with optional motorized z-stage configuration facilitates easy sample focusing at economical solution. The ComPact Eco an ideal tool for the electronics and telecommunication industries, as well as for the precision metal finishing applications.

The motorized z-stage with auto focus allows easy sample positioning. The programmable XYZ sample stage configuration facilities automatic measurement sequences even for very small samples.

Key Features

Alloy thickness and composition measurement for the precision metal finishing, microelectronics, and telecommunications industries.

Micro-mechanical collimation with optimised high voltage selection

Auto-selected primary and secondary filtering mechanics

Substrate sorting by X-ray assay (stainless steel and other ferrous and non-ferrous alloy determinations).

Specifications

X-Ray Tube : Standard : Mini-focus high performance, W-target, 0.5mm spot size.
Tube Power : 25-50kV / 1.2mA (60W), with automatic voltage selections for applications optimization.
X-Ray Detection : Gas filled proportional counter
Collimator : Single fixed collimator
0.3mm Ø or 0.5mm Ø

Sample Stage:-

Manual scissor type z-stage, 50mm travel, 1kg maximum load.
Optional motorized z-stage with external toggle switch

Sample View:-

Colour CCTV video microscope with multiplexed graphics, video signal for single-screen operation, 20x magnification, computer generated cross-hair with beam size indicator.

Radiation Safety:-

PTB tested, complies with German regulations for highest safety, type approved by Atomic Energy Regulatory Board, India.

General:-

350 x 400 x 6000mm (HxWxD), 36 kg, 230VAC/50Hz

Applications Performance Capability:-

Empirical calibration mode for calibrating unit using well assayed standard samples.

Fundamental calibration mode for standard free calibrations.

Excitation mode, Absorption mode, Linear mode (for thin coating). Relative mode for focus free measurement

Simultaneous measurement of single, double and triple layer coatings.

Simultaneous measurement of thickness and composition of alloy coatings.

Base material and coating density correction.

Statistical functions with mean value, standard deviation, high/low reading, trend line Cp and Cpk factors.

20-element general qualitative simultaneous element determination

Spectrum analysis for semi-quantitative concentration measurement.

Software Tools

X-MasteR : XRF analysis system running under Microsoft WindowsTM offers:

Integrated calculation package

Automatic stability corrections using reference standard.

Customized report printing.

Import of spectrum scan, sample image for storage and printing.

Statistical data management package (optional)

X-MasteR Available Modules:

µ-MasteR Evaluation module for coating thickness measurement.
%-MasteR Precise quantitative material analysis for up to 8 elements simultaneously.
Fun-MasteR Universal Calibration module using fundamental parameter for standard free measurements
Element-MasteR Standard less qualitative and quantitative material analysis for up to 20 elements.
Liquid-MasteR Plating bath solution analysis.
Report-MasteR Software module for stage programming and auto analysis with desired sequence.
Data-MasteR Database and statistics software with long term documentation

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